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Wodenco: Your Reliable Turning Inserts Supplier in China
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Wodenco Turning Inserts Advantages:
- Wodenco Turning Inserts have high hardness (86-93HRA, equivalent to 69-81HRC), small coefficient of linear expansion, and stable shape and size during operation. This product has a good thermal hardness (up to 900-1000 ℃ and cutting hard materials with hardness up to 50HRC). Additionally, this product has great wear and tear resistance. The cutting speed of the cemented carbide tool is 4-7 times higher than that of high-speed steel, and the tool life is 5-80 times longer. The life of this product’s manufacturing molds and measuring tools is 20 to 150 times longer than that of alloy tool steel.
- Wodenco Indexable Turning Inserts avoids the defect of crack during brazing hard alloy. It is suitable for using a vapor deposition method to deposit a thin layer of harder materials (titanium carbide, titanium nitride and alumina) on the surface of cemented carbide blades to improve cutting performance.
- Because the Indexable Turning Inserts are standardized and produced in a centralized manner, the geometric parameters of the blade are easy to be consistent, resulting in stable chip control.
- Wodenco Indexable Turning Inserts has high strength and elastic modulus.
The compressive strength of cemented carbide is as high as 6000MPa and the elastic modulus is (4 ~ 7) × 105Mpa, which are all higher than that of high-speed steel.
Wodenco Turning Inserts has an excellent corrosion resistance and oxidation resistance. Generally, it can resist corrosion by the atmosphere, acid, alkali, etc., and is not easily oxidized.
- The molded products do not need to be reprocessed or have to go through re-grinding.
Due to the high hardness and brittleness of cemented carbide, there is no need for cutting or regrinding after powder metallurgy forming and sintering.
- The surface coating of CVD-coated Wodenco cemented carbide indexable turning inserts improves the service life of the blade, cutting smoothness and the ability to bear impact. It is effective in medium and heavy cutting, high speed roughing and semi-finishing.
- Compared with CVD, PVD coating has no adverse effects on the environment and is more suitable for precision and complex tools.
- The composite coating indexable turning inserts can better meet the cutting requirements that cannot be met by a single coating.
- CBN Indexable Truning inserts are mainly used for processing particularly hard materials. Meaning materials that cannot be processed by cemented carbide blades, such as chilled cast iron and quenched materials.
- PCD Indexable Turning inserts are mainly used for the processing of non-ferrous metals. It is known as the hardest cutting tool to process work pieces with mirror-like effects. It can be completed at one time, with high speed and long life.
Negative Angle Turning Insert With Chip Breaker Groove Detail Information
| Application | Chip breaker groove | Accuracy | Recommended cutting amount | Features/ Turning insert shape |
| Finishing machining | SF | M | ap=0.05~1(mm)
fn=0.05~0.35(mm/r) |
Recommended groove type for finishing of class P mild steel
M-level double-sided chip breaker groove has excellent chip breaker performance when processing P-class mild steel and medium carbon steel, and can obtain high-quality finished surface. |
| DF
|
M | ap=0.3~2(mm)
fn=0.05~0.35(mm/r) |
Recommended groove type for finishing of class P steel materials
M-level double-sided chip breaker groove, ideal finishing machining range, high finished surface |
|
| EF
|
M | ap=0.05~1(mm)
fn=0.05~0.3(mm/r) |
Recommended groove type for finishing of class M stainless steel materials
M-level double-sided breaker groove, sharp edge, effectively solve the processing difficulties of stainless steel chip breaking, sticking phenomenon, surface hardening, etc., and obtain high-quality finished surface. |
|
| NF
|
E | ap=0.1~1(mm)
fn=0.05~0.3(mm/r) |
Recommended groove type for finishing of class S Heat resistant alloy, Titanium alloy materials
The E-level double-sided chip breaker groove has the advantages of high transposition accuracy, hard working prevention, strong wear resistance, and can obtain high machining accuracy and high quality finished surface. |
|
|
Wiper
|
WG
|
M | ap=0.3~2(mm)
fn=0.1~0.4(mm/r) |
Finishing groove of Wiper
M-level double-sided chip breaker groove, with wiper design, can obtain better surface quality in high-feed and efficient. |
| Semi- finishing | DM
|
M | ap=1.5~5(mm)
fn=0.15~0.5(mm/r) |
Recommended groove type for semi finishing of class P steel materials
The M-level double-sided chip breaker groove has the advantages of small cutting force and wide chip breaker range, which can also get better chip breaking effect on alloy steel with high viscosity. |
| PM
|
M | ap=1.5~5(mm)
fn=0.15~0.5(mm/r) |
Recommended groove type for semi-finishing of class P steel materials
M-level double-sided chip breaker groove, with higher edge strength than DM, is suitable for semi-finishing with unstable working conditions, and can also be used for cast iron processing to obtain lower cutting force. |
|
| NM
|
M | ap=0.1~1.5(mm)
fn=0.05~0.3(mm/r) |
Recommended groove type for semi-finishing of class S Heat resistant alloy, Titanium alloy materials
The M-level double-sided chip breaker groove has the advantages of high transposition accuracy, high work hardening prevention and wear resistance, and higher work efficiency than NF. |
|
| EM
|
M | ap=0.5~1.5(mm)
fn=0.1~0.3(mm/r) |
Recommended groove type for semi-finishing of class M stainless steel materials
The M-level double-sided chip breaker groove can effectively solve the processing difficulties of stainless steel chip breaking and sticking phenomenon, and obtain higher processing efficiency than EF. |
|
| Through groove | M | ap=1.5~5(mm)
fn=0.2~0.5(mm/r) |
Semi-finishing to rough machining of P steel, M stainless steel and K-class cast iron materials
M-level double-sided chip breaker groove, good cutting edge strength and versatility. |
|
| Light load rough machining | DR double sided | M | ap=3~12(mm)
fn=0.3~0.8(mm/r) |
Recommended groove type for rough machining of P steel and K cast iron materials under light load
M-level double-sided chip breaker groove, the first choice for light load rough machining, metal removal rate and cutting edge economy can be obtained. |
| Rough machining | ER single /double sided | M | Double sided
ap= 2.5-8 (mm) fn=0.2-0.6(mm/r) Single side ap= 2.5-20 (mm) fn=0.2-1.2(mm/r)
|
Recommended groove type for rough machining of class M stainless steel materials
The M-level single/double-sided chip breaker groove has strong impact resistance. The groove design has the best balance point in the edge safety and sharpness, solves the difficulties such as high cutting heat and sticking phenomenon in the processing of stainless steel, and achieves high efficiency. |
|
DR single side |
M | ap=3-15(mm)
fn=0.3-0.8 (mm/r) |
Recommended groove type for rough machining of class P steel materials
The M-level single-sided chip breaker groove has high cutting edge safety, and can obtain high metal removal rate and low cutting force under large cutting depth and greater feeding. |
|
| Heavy load machining | HDR single side | M | ap=5-15(mm)
fn= 0.3-1.0(mm/r) |
Recommended groove type for heavy load machining of class P steel materials
M-level single-sided chip breaker groove, strong edge, high safety, strong plastic deformation resistance under high metal removal rate. |
| Cast iron processing | Grooveless | M | ap=0.3-12(mm)
fn=0.05-0.6(mm/r)
|
For cast iron processing
M-level double-sided, high cutting edge strength, is the solution to overcome the undesirable processing factors such as sand hole and slag inclusion in the cast iron processing. |
| Superhard Insert | Grooveless | G | ap=0.05-0.5(mm)
fn=0.05-0.3(mm/r) |
For processing of materials with high hardness and non-ferrous metals
G-level, PCBN and PCD superhard materials are welded to the cemented carbide matrix, which are the solutions for processing materials with high hardness and non-ferrous metals |
| Ceramic Insert | Grooveless
|
G | ap=0.1-3(mm)
fn= 0.05-0.4(mm/r) |
For processing of hardened steel, cast iron, steel and other materials
G-level double-sided, ceramic blade, blade angle can be used to process hardened steel, cast iron, steel and other materials under different treatment conditions. |
C-Type Negative Angle Turning Insert Size Comparison Table
| C-Type Negative Angle | (ISO) | (Inch) | Chipbreaker |
| Insert Name | |||
| CNMG Insert
CNMM Insert CNMA Insert |
090304 | 321 | -DF -WGF -SF -EF -NF -WGM
-PM -DM -EM -NM -DR -ER -LR -HDR -HPR |
| 090308 | 322 | ||
| 120404 | 431 | ||
| 120408 | 432 | ||
| 120412 | 433 | ||
| 120416 | 434 | ||
| 160608 | 542 | ||
| 160612 | 543 | ||
| 160616 | 544 | ||
| 190608 | 642 | ||
| 190612 | 643 | ||
| 190616 | 644 | ||
| 190624 | 646 | ||
| 250724 | 856 | ||
| 250732 | 858 | ||
| 250924 | 866 | ||
| 250932 | 868 |
D-Type Negative Angle Turning Insert Size Comparison Table
| D-Type Negative Angle | (ISO) | (Inch) | Chipbreaker |
| Insert Name | 110404 | 331 | -DF -WG -SF -NF -PM -DM
-EM -NM -DR -ER -HDR |
| DNMG Insert | 110408 | 332 | |
| 110412 | 333 | ||
| 150404 | 431 | ||
| 150408 | 432 | ||
| 150412 | 433 | ||
| 150604 | 441 | ||
| 150608 | 442 | ||
| 150612 | 443 | ||
| 150616 | 444 | ||
| 190608 | 542 | ||
| 190612 | 543 |